What level of FreeCAD expertise do I need for basic product design work?
For basic product design, you need someone with intermediate skills who can handle parametric modeling, assemblies, and technical drawings. They should understand workbenches, feature trees, and have experience with the Part Design and Assembly workbenches. Basic tasks require 3-6 months of experience, while complex products need someone with 1+ years of hands-on use.
How can I verify if someone actually knows FreeCAD versus just listing it on their resume?
Ask them to explain the workbench system and the topological naming problem - these are fundamental FreeCAD concepts that anyone with real experience will know. Request portfolio examples showing parametric models and assemblies, not just simple parts. Have them walk through their modeling process and discuss workarounds they've used for FreeCAD's known limitations.
Can FreeCAD handle the same work as expensive CAD software like SolidWorks?
FreeCAD can handle most core CAD tasks including parametric modeling, assemblies, technical drawings, and FEM analysis. However, it lacks some advanced features like advanced surfacing tools, robust simulation capabilities, and the polish of commercial software. It's excellent for mechanical design and manufacturing but may struggle with complex surface modeling or very large assemblies.
How well does FreeCAD work with other tools our engineering team already uses?
FreeCAD supports standard formats like STEP, IGES, and STL, so it integrates well with most CAD workflows. It works particularly well with open-source tools like Blender, KiCad, and various 3D printing slicers. However, integration with proprietary CAD software can be limited to neutral file formats, and some advanced features may be lost in translation.
How long does it typically take to set up FreeCAD workflows or migrate from another CAD system?
Basic FreeCAD setup takes 1-2 weeks including customization and template creation. Migrating from another CAD system typically takes 1-3 months depending on complexity - this includes converting existing models, retraining users, and establishing new workflows. Complex assemblies may need rebuilding rather than direct conversion due to parametric differences.
What ongoing support will I need after implementing FreeCAD in my business?
FreeCAD requires more hands-on maintenance than commercial CAD software. Expect to need someone who can handle software updates, troubleshoot stability issues, and maintain custom scripts or macros. Plan for periodic model cleanup due to topological naming issues and occasional rebuilding of complex features after major updates. Having an experienced user available for troubleshooting is essential.